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Scalable fabrication of methylammonium‑free wide‑bandgap perovskite solar cells by blade coating in ambient air

2025-09-12
(Press-News.org)

Wide-band-gap perovskites are the key top-cell for >30 % tandem modules, yet spin-coating and methylammonium (MA) instability block factory-scale production. Now researchers from Southwest Petroleum University, UNSW and UCL have formulated an MA-free ink that can be blade-coated in ambient air and delivers certified 23 % efficiency—one of the highest values ever reported for a 1.69 eV MA-free film.

Why This Matters

Air-processable: 23 % small-area cell and 20.2 % 10.5 cm2 mini-module fabricated entirely in room air—no glove-box. MA-free stability: eliminates MA cation de-protonation and proton migration, extending operational lifetime (80 % PCE retained after 320 h MPP tracking at 45 °C). Factory friendly: blade-coating + vacuum-quench compatible with metre-wide roll-to-roll lines and existing tandem equipment.

Innovative Design & Features

RbI + Pb(SCN)2 synergy: Rb ions segregate to grain boundaries, suppress PbI2 precipitation while preserving micron-scale grains; Pb(SCN)2 slows nucleation for compact, low-defect films. Intermediate-phase control: 2-imidazolidinone additive stabilises a metastable solvate that converts to pure α-phase perovskite during 120 °C anneal. Graded interface: PEAI/EDAI2 surface layer plus Al2O3 nano-sheet scaffold minimise non-radiative recombination and push V_OC to 1.26 V.

Applications & Future Outlook

Tandem ready: band-gap (1.69 eV) and current density (21.75 mA cm-2) matched to c-Si bottom cells; modules retain 92 % PCE after 1,100 h ambient storage. Upscaling roadmap: uniform 5 × 5 cm2 films verified by XRD mapping; laser-patterned mini-modules show negligible area loss (fill factor 76 %). Industry impact: simple, low-temperature process shortens the efficiency-cost-stability gap for perovskite/silicon tandems and accelerates gigawatt-scale manufacturing. This work offers a clear, additive-guided pathway to print stable, high-performance wide-band-gap layers under factory air—bringing low-cost, high-efficiency tandem photovoltaics one step closer to market deployment.

END



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[Press-News.org] Scalable fabrication of methylammonium‑free wide‑bandgap perovskite solar cells by blade coating in ambient air